Six Sigma Concepts

Non-Contact Gaging for Precision Turned Parts

Quality. Controlled.

Inspection Systems

InGage Discovery
Stand Alone Video Metrology System
> Accurate within 0.0001"
> Choose from four different image sizes.
> Automated part blow off sorting.
> Three inspection attachments available, with more to come!

InGage Inspection Software
Software Analyzing Part's Back-lit Profiles
> Integrates with sorting systems.
> Powerful feature extracting tools.
> Highly configurable.
> Large library of tips and instructions.

Custom Capabilities

Automated Go/No-Go Gages - 100% Production Sorting
> Sort similar parts automatically by OAL.
> Reject missing features due to broken tools or CNC failures.
> Inspect for wraparound chips in grooves.
> What is your inspection task?

Oddly Shaped Part Inspection
> Setup custom part holder to accommodate parts.
> Find inspection solutions for irregular features such as:
          - Extremely small and oddly shaped areas
          - Interior and near hidden features
          - Small surface quality features

Partnering with RESEC Systems, LLC
> Refurbish, Repair, & Upgrade existing RESEC systems.
> Access to ShadowGage™ software for custom solutions:
          - Develop software tools for measuring unique features.
          - Interior and near hidden features

Customized Sensor Manufacturer
Not all QC inspections are feasible with off the shelf sensors. We provide both novel and elegant solutions for your most challenging inspection needs.

> Contact us for a quote.

100% Sorting Systems

Orion194 Flat Platen Sorter
> Sorts turned, Screw-Machined, Molded, & Stamped Parts
> Inspection and sorting performance:
          - Accuracy: Within 0.0001"
          - Inspection Rate: 10 Parts Per Second Max
> Additional Inspection:
          - Top Camera: Inspect OD, ID, and runout
          - Optical Sensor: Detect hidden feature presence
          - Smart Camera: Trainable detection

Eclipse Track Sorter
> Sorts turned parts, pins, and tube cutoffs
          - OD: 1.25" - 2.00"
> Inspection and sorting performance:
          - Accuracy: Within 0.0001"
          - Inspection Rate: 2 Parts Per Second Max
> Multiple designs to fit your inspection requirements.
> Able to inspect entire exterior profile for:
          - Chips, burrs, and missing features
          - Non-conforming parts

Orion Platen Sorter
> Sorts turned parts, pins, and tube cutoffs that are:
          - OAL: Up to 1.125"
          - OD: Up to 0.187"
> Sorts rings and washers that are:
          - OAL: Up to 0.125"
          - OD: Up to 0.200"
> Inspection and sorting performance:
          - Accuracy: Within 0.00005"
          - Inspection Rate: 10 Parts Per Second Max

Gemini Dual Cam 360
> Inspect large turned parts:
          - OAL: Up to 1.5"
          - OD: 2.5" to 4.5"
> Complete profile inspection:
          - Ability to measure part OOR and other warping
          - 100% inspection for defects

In The News

Learn more today

The use of a 100% inspection system prior to shipment can greatly reduce or eliminate the small number of defective units that may otherwise reach your customers.

Our own clients report a significant decrease in rejections and an increase in the level of their customer’s satisfaction after they have included Six Sigma's sorters as part of their final inspection and quality control process.

If you would like to speak with us about quoting your next quality control task or you would simply like more information, we'd be happy to speak with you.

For general inquiries or to contact a sales representative the part inspection needs form can be filled out and/or you can contact us us directly. We look forward to hearing from you!

Save Money, Save Face

Adding 100% inspection to your production line will reduce your risk of non-conforming product reaching your customer easily and cost effectively.

Measuring Up

Inspect and sort all of your parts at a rate of up to 30,000 parts per hour. Sorters can easily be configured to inspect similar features in mixed product.