Six Sigma Concepts

Non-Contact Gaging for Precision Turned Parts

Quality. Controlled.

Inspection Systems

InGage Discovery
Stand Alone Video Metrology System
> Accurate within 0.0001"
> Choose from seven different image sizes.
> Automated part blow off sorting.
> Three inspection attachments available, with more to come!

InGage Inspection Software
Software Analyzing Part's Back-lit Profiles
> Integrates with sorting systems.
> Powerful feature extracting tools.
> Highly configurable.
> Large library of tips and instructions.

​Gemini Dual Cam 360
> Inspect large turned parts:
          - OAL: Up to 1.5"
          - OD: 2.5" to 4.5"
> Complete profile inspection:
          - Ability to measure part OOR and other warping
          - 100% inspection for defects

Custom Capabilities

Automated Go/No-Go Gages - 100% Production Sorting
> Sort similar parts automatically by OAL.
> Reject missing features due to broken tools or CNC failures.
> Inspect for wraparound chips in grooves.
> What is your inspection task?

Customized Sensor Manufacturer
Not all QC inspections are feasible with off the shelf sensors. We provide both novel and elegant solutions for your most challenging inspection needs.

> Contact us for a quote.

100% Sorting Systems

Acquired RESEC Systems, LLC Product Line
> Refurbish, Repair, & Upgrade existing RESEC systems.
> New versions of the J194, J197, & J198 sorters. 

​Orion194 Flat Platen Sorter
> Sorts turned, screw-machined, molded, & stamped parts
> Inspection and sorting performance:
          - Accuracy: Within 0.0001"
          - Inspection Rate: 10 Parts Per Second Max
> Additional Inspection:
          - Top Camera: Inspect OD, ID, and runout
          - Optical Sensor: Detect hidden feature presence
          - Smart Camera: Trainable detection

Orion197 Tilted Platen Sorter
> Sorts long cylindrical parts, like pins, spindles, and screws.
> Inspection and sorting performance:
          - Accuracy: Within 0.0001"
          - Inspection Rate: 10 Parts Per Second Max
​> Tilts to accommodate parts with heads, flanges, or tapers.
> Offset head to measure part as it rotates.
> External trigger to measure OAL of long parts.

Eclipse Track Sorter
> Sorts turned parts, pins, and tube cutoffs
          - OD: 1.25" - 2.00"
> Multiple designs to fit your inspection requirements.

Orion Platen Sorter
> Sorts turned parts, pins, and tube cutoffs that are:
          - OAL: Up to 1.125"
          - OD: Up to 0.187"
> Inspection and sorting performance:
          - Accuracy: Within 0.00005"
          - Inspection Rate: 10 Parts Per Second Max

In The News

Learn more today

The use of a 100% inspection system prior to shipment can greatly reduce or eliminate the small number of defective units that may otherwise reach your customers.

Our own clients report a significant decrease in rejections and an increase in the level of their customer’s satisfaction after they have included Six Sigma's sorters as part of their final inspection and quality control process.

If you would like to speak with us about quoting your next quality control task or you would simply like more information, we'd be happy to speak with you.

For general inquiries or to contact a sales representative the part inspection needs form can be filled out and/or you can contact us us directly. We look forward to hearing from you!

Save Money, Save Face

Adding 100% inspection to your production line will reduce your risk of non-conforming product reaching your customer easily and cost effectively.

Measuring Up

Inspect and sort all of your parts at a rate of up to 30,000 parts per hour. Sorters can easily be configured to inspect similar features in mixed product.
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